Automatic Feeding Equipment
The ZC1000 automatic feeding machine is a specialized device used in conjunction with the 1000 series brick press for automatic weighing, feeding, and brick taking. 1. It features high weighing accuracy, supports multiple brick types, has a short cycle time, and high efficiency. This device integrates automatic weighing, feeding, mold cavity lubrication, and brick taking into one unit. A single machine can save 2-3 workers, significantly reducing labor costs. 2. It uses high-precision sensors, and the weighing hopper is equipped with multiple shock absorption devices, achieving a weighing accuracy of up to 0.03%. 3. The feeding modes include single-chamber and double-chamber modes, suitable for different brick types. The quick change time between the two modes is less than 30 minutes. 4. Weighing and material distribution occur during the brick pressing process, without extending the waiting cycle. 5. Weighing includes three feeding methods: fast feeding, medium-speed feeding, and precise feeding, which accelerate weighing efficiency while ensuring accuracy. 6. During weighing, the belt conveyor moves back and forth during discharge, effectively preventing segregation caused by material flow. 7. Feeding and brick taking occur simultaneously, with a cycle time of about 7 seconds. 8. The device is equipped with a high-precision servo motor with a 23-bit encoder, with a positioning error of less than 1mm.
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- Commodity name: Automatic Feeding Equipment
- Commodity ID: 963823063797686272
The ZC1000 automatic feeding machine is a specialized device used in conjunction with the 1000 series brick press for automatic weighing, feeding, and brick taking. 1. It features high weighing accuracy, supports multiple brick types, has a short cycle time, and high efficiency. This device integrates automatic weighing, feeding, mold cavity lubrication, and brick taking into one unit. A single machine can save 2-3 workers, significantly reducing labor costs. 2. It uses high-precision sensors, and the weighing hopper is equipped with multiple shock absorption devices, achieving a weighing accuracy of up to 0.03%. 3. The feeding modes include single-chamber and double-chamber modes, suitable for different brick types. The quick change time between the two modes is less than 30 minutes. 4. Weighing and material distribution occur during the brick pressing process, without extending the waiting cycle. 5. Weighing includes three feeding methods: fast feeding, medium-speed feeding, and precise feeding, which accelerate weighing efficiency while ensuring accuracy. 6. During weighing, the belt conveyor moves back and forth during discharge, effectively preventing segregation caused by material flow. 7. Feeding and brick taking occur simultaneously, with a cycle time of about 7 seconds. 8. The device is equipped with a high-precision servo motor with a 23-bit encoder, with a positioning error of less than 1mm.
Integrated Solution for Refractory Material Forming EquipmentThe automatic weighing and feeding system is one of the equipment used to achieve automation in the modern refractory materials industry. It transports raw materials from the storage hopper to the weighing hopper via a conveyor belt. Sensors on the weighing hopper measure the weight of the raw materials. Once the nominal weight is reached, the weighing hopper opens to send the materials to the feeding hopper. A servo motor drives the feeding cart to move the feeding hopper above the mold. During the movement, it lubricates the upper and lower brick pressing plates. Then the feeding hopper opens to place the raw materials into the mold. After pressing into bricks, the formed brick blanks are clamped by the brick-clamping arm and sent out of the press, completing the automatic feeding and brick output process. The entire machine is controlled by a PLC, achieving automation of the feeding and brick output processes, avoiding the dangers of manual feeding and brick removal, reducing labor intensity, and improving production efficiency. It is essential equipment for civilized production in modern enterprises.
This equipment uses compressed air as power and a reducer for drive, operating safely and stably. Combined with the process characteristics of the refractory industry, it has been developed through multiple structural designs and improvements, with the following advantages:
1. Simple structure and easy maintenance: This system has no complex mechanisms, with simple and quick actions.
2. High raw material weighing accuracy: Uses high-precision sensors and a unique feeding process to ensure accurate brick weight.
3. High degree of automation: The control system uses a PLC programmable controller, offering high control accuracy and easy operation.
4. High safety: Fully automated feeding and brick output process, workers only need to operate at the control panel, avoiding safety issues from manual feeding and brick removal.Liaoduan has been committed to enhancing the striking power and equipment quality of electric screw presses and has established a professional R&D team. It provides one-on-one customized services based on customer needs, offering solutions for press equipment selection, plant layout, forging processes, mold design and manufacturing, and more. It can provide customers with comprehensive forging automation production line solutions including molding, pre-forging, final forging, trimming, punching, straightening, and precision pressing.
Liaoduan independently developed the ZC series automatic weighing and feeding equipment, which features simple structure, easy maintenance, quick response, smooth operation, precise control, high brick-taking capacity, and high safety. It can achieve automatic mixing, automatic feeding, automatic forming, and automatic stacking.
The ZC1000 automatic feeder is a specialized device for automatic weighing, feeding, and brick taking, used in conjunction with the 1000 series brick press.
1. Features high weighing accuracy, supports multiple brick types, short cycle time, and high efficiency. This device integrates automatic weighing, feeding, mold cavity lubrication, and brick taking. A single unit can save 2-3 workers, significantly reducing labor costs.
2. Uses high-precision sensors; the weighing hopper is equipped with multiple shock absorption devices, achieving weighing accuracy up to 0.03%.
3. Feeding modes include single-chamber and double-chamber modes, suitable for different brick types. The quick change time between the two modes is less than 30 minutes.
4. Weighing and feeding occur during the brick pressing process, without extending the waiting cycle.
5. Weighing includes three feeding methods: fast feeding, medium-speed feeding, and precise feeding. While ensuring accuracy, it speeds up weighing efficiency.
6. During weighing, the belt cart moves back and forth to discharge material, effectively preventing segregation caused by material flow.
7. Feeding and brick taking occur simultaneously, with a cycle time of about 7 seconds.
8. The device is equipped with a high-precision servo motor with a 23-bit encoder, with position error less than 1mm.
Key words:- ZC1000 Automatic Feeding Machine
- Automatic Feeding Machine
- Automatic Weighing Fabric Equipment
- Liaoduan
- Liaoyang Forging
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技术参数 送料小车行程 储料仓容积 最大夹砖重量 最大砖型尺寸左右×前后 夹砖最大开口 称量精度 取砖送料周期 称量速度 单位 mm m3 Kg mm mm Kg S Kg/s 数值 1600 1.5 40 360×600 380 ≤0.03 ≤8.5 1
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